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Kohler 6.5kw gas generator

GAS engine, transmission and generator repair and maintenance discussion forum.
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Franklt1
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Kohler 6.5kw gas generator

Postby Franklt1 » February 6th, 2023, 4:57 pm

I have a Kohler generator and not getting fuel to the fuel filter. I have replaced all fuel lines, fuel filter, fuel pump and main circuit board. also the remote switch does not work as well but did work before this issue. I have had a mechanic isolate the pump and use a gas can with about 5’ of line attached directly to the fuel pump and turns right over and runs. The run from my fuel tanks to the generator is about 10-15 feet. The board is not producing 12 volts when tested in the starting process and have seen in other forums that is an issue and that is why I replaced the board. I’m wondering if there could be an electrical issue somewhere else causing this like in the harnesses or something to do with the remote switch connection. Just would like some ideas.

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Tom

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Re: Kohler 6.5kw gas generator

Postby bud37 » February 6th, 2023, 5:13 pm

Welcome to the forum......from my perspective your mechanic has just gravity fed the system which may not prove whether the pump actually works. Did he test the pump separately ?
The above is strictly my opinion always based on years of doing...remember to support local business , it pays back.
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Franklt1
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Re: Kohler 6.5kw gas generator

Postby Franklt1 » February 6th, 2023, 6:37 pm

Yes, he tested the pump alone and it ran fine he said.
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Re: Kohler 6.5kw gas generator

Postby km1125 » February 7th, 2023, 12:03 pm

Did he already eliminate the anti-siphon valve as a possible culprit?
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Re: Kohler 6.5kw gas generator

Postby buster53 » February 8th, 2023, 1:20 pm

km1125 wrote:Source of the post Did he already eliminate the anti-siphon valve as a possible culprit?


That was my first thought when I read the OP’s post. I have a Kohler as well and when I started having problems, my mechanic pulled the anti-siphon valve to find it gunked up. Replaced it and all was good.

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Re: Kohler 6.5kw gas generator

Postby tomschauer » February 9th, 2023, 9:03 am

Don't ask me how I know this, but the pump is polarity sensitive, and it can be plugged in with reverse polarity making the pump run, but run backwards and not pump any fuel.

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