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Soft aft deck floor repair

Posted: October 22nd, 2025, 12:31 pm
by Bakoboat
Fellow boaters

Looking for some guidance

I have 45ft aft cabin with a hardtop on aft deck, year 2000. A section of aft deck floor has a soft spot approximately 3x3ft square. The spot was soft when I purchased boat 4 years ago and has gotten worse since then. I believe the reason for damage was an ice machine which I have since removed. Fairly certain I dont have water entry anywhere now.

My plan is to drill a series of small holes, 1/4 inch approximately and apply a heater and fan in area for the next few weeks before haul out for winter storage. Hoping the air circulation will dry out some of the moisture. Planning to leave holes exposed until Ontario spring and then fill with resin.

I thought of working from the aft bedroom ceiling up but have heard it's difficult to replace the ceiling and have it look nice once you mess with it. It's a vinyl material that looks quite nice.

Has anyone done this?

I know I will have to patch holes, planning to do this with compound and then apply a non-skid paint.

Appreciate any guidance.

Thank-you

Re: Soft aft deck floor repair

Posted: October 22nd, 2025, 4:18 pm
by bud37
Just an opinion. if you are planning on keeping this boat there is value to consider repairing this properly. I know there are injection type products now, but not sure how good they are after the core has been deteriorating over the past years.

I don't think it is very difficult if you are handy, there are many videos showing it being done, even if you just do the demo and have a pro fill the core back and replace the top piece of deck you cut out carefully and save.

Lets face it, you are going to fill holes and redo the non skid anyway, a careful repair will be hard to spot after imho.