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Engine Replacement

GAS engine, transmission and generator repair and maintenance discussion forum.
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Topic author Canada
coreybeck
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Vessel Info: Carver Montego 26
Location: Winnipeg

Engine Replacement

Postby coreybeck » June 1st, 2025, 11:44 pm

Has anyone repowered their boat with a larger engine/ hp?

I have a 89 Carver Montego that I have been restoring. \
The boat sat in a farmers field for over 7 years.

I put it in the water once 2 years ago, then the original Mercrusier 260 5.0 died.
One Mechanic told me it was a cracked block.
It didn't even turn when wrenching it... so it is completely seized.

Its taken me some time to find an engine.

I found a 7.4L 310/330 hp for a great price.
I have not been able to find a 260. and to be honest I wanted to put something in with a little more HP

From my understanding this larger engine was an option engine on these boats in the late 80s early 90s.

Has anyone put one of these into their Carvers?

What challenges did you incur ?

Im told the engine will or should drop right in on existing mounts because it was an option engine

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g36
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Re: Engine Replacement

Postby g36 » June 2nd, 2025, 6:36 am

Is the other engine ready to go or do you have to swap over a bunch of parts?
1997 Carver 405
Crusader xli
The Black Pearl
Soddy Daisy Tn.
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Topic author Canada
coreybeck
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Joined: August 7th, 2022, 6:33 pm
Vessel Info: Carver Montego 26
Location: Winnipeg

Re: Engine Replacement

Postby coreybeck » June 2nd, 2025, 2:57 pm

Other engine is ready to go. Its on a skid with all parts
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waybomb
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Vessel Info: 1995 Boston Whaler Rage15
1987 3697 Carver Mariner
1988 Cougar 46 Kevlar Vee offshore
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Re: Engine Replacement

Postby waybomb » June 2nd, 2025, 8:53 pm

Is this with an outdrive?
More horsepower means more torque.
More torque means larger load on driveline.
Also means you'll need to reprop.
If outdrive, you need to find specs for it and can it handle the torque.
If prop shaft, is it thick enough for me torque?
You may be disappointed with such a small increase in torque. And what about engine weight? Now you are changing the hull cg.
You might be far ahead by finding a nice small block, rebuild it to the 260hp soec and swap the exhausts and accessories.
Thanks
Fred
1969 Glaspar Avalon /1967 Johnson Electromatic 85
1987 Carver Mariner
1988 Cougar Kevlar 46' with triple blown 572 ci
1995 Boston Whaler Rage
Past - 1988 2807, 1989 4207 Aft
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Re: Engine Replacement

Postby km1125 » June 3rd, 2025, 3:03 pm

Second all the concerns that Waybomb mentioned.

You could go with a higher hp small block, but you still have the concerns about torque and what the existing equipment might need to handle.
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Topic author Canada
coreybeck
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Vessel Info: Carver Montego 26
Location: Winnipeg

Re: Engine Replacement

Postby coreybeck » June 3rd, 2025, 10:09 pm

I understand what you are saying with regards to the torque and such.

Its a Stern Drive


The issue for me is that there aren't a lot of engine available where I am. and the ones that are available, are so overpriced
its absurd.
Im in Central Canada (Winnipeg MB) in lake country, but the market here is one where guys are putting a extremely high premium on even rebuild engines.

The engine I found Im shipping in from out east around the Toronto area where there are a LOT of engines available.
I've seen this engine, I've seen it running and the compression tests.

I know from the Carver specs on my boat that the 7.4 was offered as an engine option for the boat. However most were outfitted with the 260.

My thought was that I always wanted to upgrade and slightly increase the HP on the boat regardless.
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waybomb
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Posts: 2598
Joined: February 5th, 2013, 9:24 pm
Vessel Info: 1995 Boston Whaler Rage15
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1988 Cougar 46 Kevlar Vee offshore
1969 15' Glasspar / 1967 Johnson Electromatic 85
Location: Saint Joseph,Mi
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Re: Engine Replacement

Postby waybomb » June 3rd, 2025, 10:36 pm

Once again. It's going to get real expensive if you blow the drive. You need to make 100% certain on whatever drive you have. I've never heard of a production boat overbuilding anything.
For starters, you'll need a different prop. Then when you blow the drive, you'll need the entire larger set up, and another prop.
You'll be dollars behind and may pick up 5 mph, and burn a bunch more gas.
Get the serial number of the drive and determine the build specs for torque. Then determine the torque of your new engine. Do this before you spend money. Drives aren't cheap.
Thanks
Fred
1969 Glaspar Avalon /1967 Johnson Electromatic 85
1987 Carver Mariner
1988 Cougar Kevlar 46' with triple blown 572 ci
1995 Boston Whaler Rage
Past - 1988 2807, 1989 4207 Aft
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Topic author Canada
coreybeck
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Posts: 4
Joined: August 7th, 2022, 6:33 pm
Vessel Info: Carver Montego 26
Location: Winnipeg

Re: Engine Replacement

Postby coreybeck » June 4th, 2025, 12:30 am

I have a spare bravo drive that fits with the 7.4

My Mercrusier 260 block is cracked so I can always part out the rest of the engine and my Alpha stern drive
So I should be fine
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Re: Engine Replacement

Postby bud37 » June 4th, 2025, 9:26 am

Just gonna add here.

I would make darn sure that the engine bed stringers and the transom are in good enough structural shape to handle the upgrade or even for use with the regular engine/drive package. Check for rot behind the glass.

If the boat has structure issues it still won't be worth much no matter what you upgrade.
FWIW.....The above is just my opinion..... :popcorn:
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waybomb
CYO Moderator
CYO Moderator
Posts: 2598
Joined: February 5th, 2013, 9:24 pm
Vessel Info: 1995 Boston Whaler Rage15
1987 3697 Carver Mariner
1988 Cougar 46 Kevlar Vee offshore
1969 15' Glasspar / 1967 Johnson Electromatic 85
Location: Saint Joseph,Mi
Has thanked: 58 times
Been thanked: 457 times

Re: Engine Replacement

Postby waybomb » June 4th, 2025, 10:55 am

What we are telling you is that if you go through with this, be prepared for an outcome that may not be ideal.
Thanks
Fred
1969 Glaspar Avalon /1967 Johnson Electromatic 85
1987 Carver Mariner
1988 Cougar Kevlar 46' with triple blown 572 ci
1995 Boston Whaler Rage
Past - 1988 2807, 1989 4207 Aft

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