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Thermostat Housing

GAS engine, transmission and generator repair and maintenance discussion forum.
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Topic author Canada
MyPleasure
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Vessel Info: 1992 Carver 36 aft cabin with Volvo 740b engines. Westerbeke 5kw generator. Bought the boat in Portland Oregon in June, and a friend and I brought it up to Sidney, BC. Great trip!
Location: Victoria
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Thermostat Housing

Postby MyPleasure » August 5th, 2023, 8:00 pm

Hi fellas,
I have twin Volvo Penta 740b gas engines in my 1992 Carver 36 aft cabin. I managed to fresh water cool the engine itself, but cannot find the thermostat housing to cool the exhaust manifolds. Has anyone managed to fresh water cool the exhaust manifolds on these engines?
Thanks
Al
1st Carver 1987 32 Aft Cabin
2nd Carver 1989 4207 Aft Cabin
3rd Carver 1995 350 Voyager
4th (current) 1992 36 Carver Aft Cabin

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buster53
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Re: Thermostat Housing

Postby buster53 » August 5th, 2023, 9:56 pm

When it comes to fresh water cooled engines, they can either be a full or half system. Full means the manifolds are included in the fresh water cooled system…half mean they are not. You have a half system. Google fresh water cooling and you will see what needs to be done to have a full system.
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km1125
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Re: Thermostat Housing

Postby km1125 » August 6th, 2023, 11:01 am

I'm not understanding the "cannot find the thermostat housing" part, and how that relates to the manifold question. If the manifolds have two or more ports (plugs) to run the coolant through then you can do it by modifying the hose arrangements.

But you also need to install a block-off plate between the manifold and riser.
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Re: Thermostat Housing

Postby buster53 » August 6th, 2023, 1:48 pm

km1125 wrote:I'm not understanding the "cannot find the thermostat housing" part, and how that relates to the manifold question.


Agree…confusing question. In a fresh water cooled engine, there is only one thermostat and that is on the fresh water cooling side of the engine. There is no T-stat on the raw water side.
On a raw water cooled engine, there is also only one T-stat.
FYI, T-stats are not there to help cool the engine….they are there to help them warm up.
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Re: Thermostat Housing

Postby km1125 » August 6th, 2023, 2:49 pm

buster53 wrote:Source of the post
FYI, T-stats are not there to help cool the engine….they are there to help them warm up.

THAT should a 'sticky' on every maintenance forum!!
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Re: Thermostat Housing

Postby bud37 » August 6th, 2023, 3:06 pm

To maintain proper engine operating temp for efficiency.
FWIW.....The above is just my opinion.
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Topic author Canada
MyPleasure
First Mate
First Mate
Posts: 136
Joined: October 18th, 2022, 7:08 pm
Vessel Info: 1992 Carver 36 aft cabin with Volvo 740b engines. Westerbeke 5kw generator. Bought the boat in Portland Oregon in June, and a friend and I brought it up to Sidney, BC. Great trip!
Location: Victoria
Has thanked: 2 times
Been thanked: 21 times

Re: Thermostat Housing

Postby MyPleasure » August 6th, 2023, 10:34 pm

Hi fellas, I guess didn’t explain my problem very well. I did the half system to make the boat usable in the salt chuck until I could do the full closed cooling system. I wish that I knew how to download the drawing that I have for the full Volvo Penta closed cooling system. According to the drawing, the thermostat housing has additional hose barbs for the four hoses that go to the top and bottom fittings on the exhaust manifolds. What I need is a way to connect the exhaust manifolds so that they circulate properly with the water pump. There are probably other ways to connect the exhaust manifolds, but I haven’t figured that out yet. If someone could explain how to copy the drawing into my post, that would be awesome.
Thanks
Al
1st Carver 1987 32 Aft Cabin
2nd Carver 1989 4207 Aft Cabin
3rd Carver 1995 350 Voyager
4th (current) 1992 36 Carver Aft Cabin
User avatar

Topic author Canada
MyPleasure
First Mate
First Mate
Posts: 136
Joined: October 18th, 2022, 7:08 pm
Vessel Info: 1992 Carver 36 aft cabin with Volvo 740b engines. Westerbeke 5kw generator. Bought the boat in Portland Oregon in June, and a friend and I brought it up to Sidney, BC. Great trip!
Location: Victoria
Has thanked: 2 times
Been thanked: 21 times

Re: Thermostat Housing

Postby MyPleasure » August 6th, 2023, 10:37 pm

I think that I figured out the drawing part, it takes me a while, I’m just a dumb boilermaker after all!
You do not have the required permissions to view the files attached to this post.
Al
1st Carver 1987 32 Aft Cabin
2nd Carver 1989 4207 Aft Cabin
3rd Carver 1995 350 Voyager
4th (current) 1992 36 Carver Aft Cabin
User avatar

Topic author Canada
MyPleasure
First Mate
First Mate
Posts: 136
Joined: October 18th, 2022, 7:08 pm
Vessel Info: 1992 Carver 36 aft cabin with Volvo 740b engines. Westerbeke 5kw generator. Bought the boat in Portland Oregon in June, and a friend and I brought it up to Sidney, BC. Great trip!
Location: Victoria
Has thanked: 2 times
Been thanked: 21 times

Re: Thermostat Housing

Postby MyPleasure » August 7th, 2023, 12:38 pm

As you can see, I’m looking for a thermoses housing, or something similar as to part #3 in the drawing. If anyone has any idea of how I can manage to duplicate tha housing would be much appreciated!
Thanks again fellas
Al
1st Carver 1987 32 Aft Cabin
2nd Carver 1989 4207 Aft Cabin
3rd Carver 1995 350 Voyager
4th (current) 1992 36 Carver Aft Cabin
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km1125
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Re: Thermostat Housing

Postby km1125 » August 7th, 2023, 1:57 pm

Ah, that makes much more sense now!

Do you have a link to where you got that image?

Seeing as how the blocks are the same, I wonder if there'd be a way to adapt something like a Crusader thermostat housing to the Volvo motor?

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